It is usually made from two or more types of material, one hard and one soft. The softer layer makes the glass more elastic, so it can flex (bend) instead of shatter. There must be a clear view through the glass. Bulletproof glass varies in thickness from three-quarters of an inch to three inches.
A popular method is stick a special plastic film to the inner surface of ordinary glass. This 'security laminate' bonds to the glass with an adhesive. This gives a protection similar to the multi-layered bullet-resistant glass. Transparency is better, tint-free; thickness and weight is reduced as much as 50-70%. The laminate can be stuck on to existing windows; this a called a 'retrofit'.
The plastic provides little bullet-resistance. Glass, much harder than plastic, flattens the bullet. The plastic deforms, absorbing energy and (perhaps) stopping the bullet. The ability of the plastic layer to stop projectiles is directly proportional to its thickness. Bulletproof glass may be up to three inches thick.
All the parts of the glass must be transparent. The essential components are these:
- A very hard substance
- A softer plastic that can bend under heat and pressure
- A bonding agent (an adhesive). Items 2 and 3 may or may not be the same substance.
The most usual method today requires three parts in layers:
- Glass outside, specially strengthened during production
- Acrylic, also known as 'Perspex' or 'Plexiglas', is another very hard, clear material which can be used as well as, or even instead of, glass
- Adhesive, often the resin polyvinyl butyal
- Plastic inside, a thermoplastic polycarbonate
A simpler version is used for car windshields. It consists of two panels of toughened glass, bonded together with polyvinyl butyal (PVB). The PVB stops cracks in the outer glass from spreading.
The idea is for guards inside to be able to shoot out, while attackers can't shoot in. One-way bulletproof glass is usually made of only two layers, a brittle layer on the outside and a flexible one on the inside. A bullet fired from the outside hits the brittle layer first, shattering an area of it. This absorbs some of the bullet's kinetic energy, and spreads it on a larger area. When the slowed bullet hits the flexible layer, it is stopped.
However, when a bullet is fired from the inside, it hits the flexible layer first. The bullet penetrates the flexible layer because its energy is focused on a smaller area; the brittle layer then shatters outward due to the flexing of the inner layer and does not significantly hinder the bullet's progress. A problem with this idea is that a two-layer glass has limited stopping power.
Improvement on glass
There is a new type of transparent armour with aluminium oxynitride instead of glass. As the outside 'strike plate' layer, it is much lighter and performs better than traditional glass/polymer laminates. Aluminum oxynitride 'glass' can defeat .50 caliber armour-piercing rounds. Various types of other materials which closely resemble glass are also being developed.
Certain types of ceramic can also be used for transparent armour. They are denser and harder than traditional glass. These new types of transparent ceramic armours make thinner armour with equal stopping power to traditional laminated glass.
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Bullet-proof glass Facts for Kids. Kiddle Encyclopedia.