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Ernest G. McCauley
Cutaway constant speed propeller hub.JPG
McCauley propeller hub cutaway
Born
Ernest Gilbert McCauley

August 9, 1889
Baltimore, Maryland, US
Died September 11, 1969(1969-09-11) (aged 80)
Occupation Propeller innovator
Known for McCauley Aviation Corporation
Spouse(s) Ruth "Rose" Dewitt McCauley (1896-1952)
Children Dr Milton E McCauley (1912-1969)
Norma H McCauley Corby (1913-1992)
Ward D McCauley (1922-1980)
Mabel R McCauley (1917-2003) and two step-daughters Phyllis Godfrey and Joyce Frohock
Parent(s) Harry Gilbert McCauley (1866-1917)
Martha Jane Bounds McCauley (1868-1940)

Ernest Gilbert McCauley (1889 – 1969) was an American aviation pioneer. He was famous for his work with airplane propellers. In 1938, he started his own company, McCauley Aviation Corporation.

McCauley began his career working for the government's Propeller Research Department. This department was part of the Signal Corps and was based at McCook Field in Dayton, Ohio. In 1939, his company changed its name to McCauley Steel Propeller Company. During World War II, McCauley's company greatly increased its production. They went from making 700 propellers a month to 1500, helping the war effort.

Early Life and Career Beginnings

Ernest McCauley was born on August 9, 1889, in Baltimore, Maryland. His parents were Harry Gilbert McCauley and Norma H. Corby. He went to the Baltimore Polytechnic Institute. After school, he worked as a chief draftsman for a company that made farm equipment in New York. Later, he became the chief tool designer for the Corona Typewriter Company.

In 1917, McCauley started working for the government's Propeller Research Department. This was a big step in his career. At McCook Field, he helped develop important parts for airplanes. These included the first hydraulic wheel brakes and hydraulic flight controls.

Innovations in Propeller Design

Ernest McCauley worked closely with Frank W. Caldwell, who was the chief engineer of the Propeller Research Department. Together, they made many improvements to military propellers. Some of their key inventions included:

  • The synchronizing reversible pitch propellers (in 1922)
  • The hydro-controllable propeller

McCauley held 55 patents for his inventions. He also shared many patents with Caldwell. The hydro-controllable propeller was very important. It was the first propeller to use engine oil to change the angle of the blades. This allowed pilots to adjust the propeller's pitch for different flight conditions.

In 1929, McCauley sold his patent for the hydro-controllable propeller to Hamilton Standard Propeller Corporation. He then joined Hamilton to continue improving propellers. In 1938, he founded his own company, McCauley Aviation Corporation. The next year, it became McCauley Steel Propeller Company.

McCauley had poor hearing, but it didn't stop him. He even appeared in an advertisement for a Sonotone hearing aid. He used the hearing aid to help him with his important work.

Key Propeller Patents

Here are some of the important patents Ernest McCauley held:

Patent: Name, Number, Filed, Issued, Title
Improvement in Steel Propellers Pat. No. 2,041,849 Filed: July 1, 1932 Issued: May 26, 1936 Title: Propeller
synchronizing mechanism Pat. No. 1,427,830 Filed: May 25, 1929 Issued: September 5, 1922 Title: sync reversible pitch propellers

McCauley Propeller's Impact

After McCauley Aviation Corporation started in 1938, the company kept inventing new and better propellers. Here are some of their important developments:

  • 1939: Ground-adjustable solid-steel propeller.
  • 1947: The one-piece Met-L-Prop for small airplanes.
  • 1953: Two-blade constant speed propeller called "Met-L-Matic."
  • 1960: Two-blade constant, full-feathering propeller with an alcohol de-ice system, called "Feth-R-Matic."
  • 1965: Three-blade constant speed propellers and constant speed governors.
  • 1967: Electric propeller de-ice systems.
  • 1970: Single-piece hub design that held blades without threads.
  • 1974: Synchrophasing governors, which help propellers spin together smoothly.
  • 1979: Three-blade propellers for fast turbine engines and magnetic head synchrophasing control systems.
  • 1980: Four-blade propeller for turbine engines.
  • 1987: Five-blade turboprop propellers.
  • 1992: Five-blade propellers with special scimitar-shaped blades.
  • 2006: Predator B Propeller for General Atomics.
  • 2020: The first composite fixed pitch propeller for light-sport aircraft.

Family Life

Around 1912, Ernest McCauley married Ruth "Rose" Dewitt. They had four children: Dr. Milton E. McCauley, Norma H. McCauley Corby, Ward D. McCauley, and Mabel Adams. He also had two step-daughters, Phyllis Godfrey and Joyce Frohock. Later in his life, on January 9, 1953, he married Rose M. Harkness in Fort Lauderdale, Florida.

Later Life and Legacy

Ernest McCauley passed away on September 11, 1969, in Pompano Beach, Florida. He was buried in Dayton Memorial Park Cemetery in Dayton, Ohio.

In 1954, the Secretary of the US Air Force, Harold E. Talbott, praised Ernest G. McCauley. He said that McCauley's invention of the HYDRO-CONTROLLABLE PROPELLER in 1924 was an amazing achievement. He also mentioned McCauley's later inventions, like the SOLID STEEL Propeller for trainers in 1939, and the one-piece MET-L-PROP for light airplanes in 1947. All these were "aviation firsts" in their fields. This shows that Ernest McCauley played a very important role in helping aviation grow over many years.

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